Quilting Production Line

Production Line : 

quilting production line-1                                                 

 

Uses and characteristics:

The machine unit is suitable for production of fiber such as polyester staple, 3-D hollow and wool for bedding and pillow inner.

 

Main specifications:

Product net width: 2500mm

Product specification : 100~
600g/m2

Output volume : 60~
120 n/h

Total power: 32kw

 

This Production line contains:

 

  TCBG-ZT Production Line For Quilt

  TCKS-100 Opening Machine

  TCGM-140 Feeding Machine

  TCSL-1020 Single-cylinder Double-doffer Carding Machine

  TCSL-850 Carding Machine

  TCPW-280 Cross Lapper

 

01 Opening Machines

                  quilting production line-2

 

Uses and characteristics:

To loosen all kinds of fiber` in bundles, then transfer them to next procedure via blower fan. The pre-opening is by notch-style roller to reduce fiber damage. The main opening is by card wire plate with high efficiency and good quality. It is equipped with strong magnet to absorb metal impurities.

Main specifications:

Machine width: 1000 mm

Production capacities: 50~
250kg/h

Power: 7 kw

 

02  Feeding Machine

quilting production line-3

 

 

Uses and characteristics:

To mix the opened firer and transfer the even cotton layer to next procedure. Photoelectric constant-weight control and vibrating plate make the feeding quantity even and accurate.

Main specifications:

Machine width: 1400 mm

Production capacities: 30~250kg/h

Power: 3 kw

 

03 Single-Cylinder Double-doffer Carding Machine

quilting production line-4

 

 

Uses and characteristics:

Suitable for carding of 1.5D~20D×38~65mm artificial fiber. Single cylinder high-speed carding and double-doffer outputting has high production capacities. Cotton stripping has been used stripper bar, the cotton feeding roller is controlled by frequency conversion.

Main specifications:

Machine width: 1520 mm

Cylinder diameter: φ1020 mm

Doffer diameter: φ535 mm

Output speed: 20~
45m/min

Power: 11.7 kw

 

04 Carding Machine

                  quilting production line-5

Uses and characteristics:

Suitable for carding of 1.5D~20D×38~65mm artificial fiber. Single cylinder high-speed carding and single or double-doffer outputting has high production capacities. Cotton stripping has been used stripper bar.

Main specifications:

Machine width: 1550 mm

Cylinder diameter: φ850 mm

Doffer diameter: φ492 mm

Production capacities: 60~
90kg/h

Power: 7.5  kw

 

05  Cross Lapper

                  quilting production line-6

 

Uses and characteristics:

To fold and pave the mesh after carding evenly into certain width and thickness. Then transfer it to next procedure after pressurization. All paving aprons are driven separately for easy adjustment. The reciprocal commutation is controlled by frequency conversion, and the rail is proof against oil leaking.

Main specifications:

Input apron width: 1700 mm

Output apron width: 2800 mm

Lapping speed: ≤45 m/min

Total power: 4 kw